Mysterious Files PH

Sometimes along comes a hack with a personal angle, and in a video showing Irish bog ore smelting, we find an appropriate follow up to a Hackaday expedition back in 2019. [Alec Steele] joined Irish Bloomery Iron, for a weekend with a medieval blast furnace.

Our brush with bog ore came in a trip to Hack42 in Arnhem, the Netherlands, where a team of Dutch hackers built a furnace from firebricks in an attempt to do the same thing. The Dutch attempt ended with a lot of mixed slag and very little iron, and looking at how the Irish furnace was constructed we see some clues to their success. Their air injection using a perforated sheet of clay and the air blast injected to form a venturi is particularly interesting,as is the shape of the furnace.

The iron bloom is lifted out through the top of the furnace rather than being tapped as molten iron, and we’re treated to it being worked into a usable bar of iron. Having spent a day with our Dutch friends doing the same work only to have scraps of iron, we’re mightily impressed with the results from the Irish smelters. You can visit their website at www.irishbloomeryiron.com.

Although [Arkandas] disclaims any interest in being a ‘car guy’, this is somewhat ironic in light of the sheer amount of modding he has performed on a range of cars over the years, a recent misadventure involving a BMW Mini F56’s infotainment system replacement and some light ECU reprogramming included. What happened exactly is covered in a detailed breakdown in a blog post.

One of the aspects that [Arkandas] disliked about this car was its iDrive infotainment system, itself a stripped-down version of the full-fat infotainment system in ‘real’ BMW cars, with a small screen and awkward UX. The idea was to replace this with a more full-featured modern system.

Since the infotainment system does hook into the car’s CAN buses and other systems it has to be compatible, of course. This took some research before ultimately a fancy €700 aftermarket replacement was ordered from a Chinese seller.

Long story short, the device was mostly compatible aside from a connector wired wrongly and creating a short. This was fixed, but then the loosely fitted display toppled off during a test drive and broke, so a replacement screen was ordered. This screen arrived without requisite factory programming, so [Arkandas] embarked on a long reverse-engineering session.

Before he was able to extract firmware from the broken display and flash it onto the new display he was offered a brand-new replacement for the whole device, which he accepted in return for sending the old unit back. Although this still left him with a range of questions, at least the new infotainment looks pretty spiffy.

The worst part about the whole experience was just how much waiting and agonizing over poor after-sale support was involved, along with all the things that can go wrong and turn a fun afternoon of fitting shiny new parts into a months-long ordeal. Since modern cars are basically just a stack of computers on wheels, this ensures that even ‘not car guys’ will be doing a lot more of such fun car modding.

Perhaps one of the most contentious issues in 3D printing is that of supports, both because they’re an uncomfortable reminder of how gravity affects our prints and because the very idea of there being ‘one right way’ is bound to get you into some spirited discussions. That said, [Matthew Trahan] figured that neither regular grid supports nor organic tree supports are the answer here, and that the better answer is found in fins.

The problem with existing support approaches especially with FDM prints is that they can be fairly wasteful in terms of material, and they can leave serious marks on the printed object’s surface that require post-processing. These fins on the other hand are designed to require as little material as possible and snap off as cleanly as possible. The tool, developed with the assistance of Claude, can either run locally or be accessed via printfins.com.

Currently the idea is that these fins are baked directly into the STL model so that it’s a one-time thing, but it may eventually become available as a slicer plugin. The basic concept was pitched by [Slant3D], who gets credited in the video below, although in their approach they used CAD software to add the fin supports manually.

The fins are there to provide the support base, while small tines can be added to reinforce the connection to the model. These do make it it less easy to snap off with minimal scarring, of course. Conceivably these fins could be made even more light-weight by adding gaps, but that probably would add to the print time.

Supercon is the Ultimate Hardware Conference and you need to be there November 6-8 in Pasadena, California! Below is just the tip of the speakers’ iceberg, but if that’s not enough to convince you to attend, well, stay tuned and we’ll reveal more speakers early next week.

Speakers, workshops, food, drink, music, badge hacking, and general merriment? That’s what we do every year at our annual gathering. This year is even bigger, as we’re moving a few blocks south to the Art Center campus, so be sure to come join us. Get your tickets now.

[If you read this far, you probably want tickets. Just sayin’.]

As a company, NanoLeaf has been producing modular lights that can be easily snapped together into various geometric shapes for around a decade. Similar to the addressable LED light strips many of us are familiar with that also became popular around a decade ago, these modular lights are supposed to be easy to configure, customize, and program. But their controllers are notoriously finicky according to [Myrik] who found that a simple ESP32 could be used to replace them when they eventually fail.

Part of the reason [Myrik] found this to be straightforward is that the company publishes their firmware and makes it essentially available to anyone. Whether or not this was purposeful is not clear; but in either case it only requires slight modification to run on the ESP32. When plugged into an existing string of panels, the panels themselves report their positions and orientations over a single data bus which the ESP32 has no problem interpreting. The ESP32 can also communicate its status over the network, meaning that it can in turn be controlled by any other lighting software a user might have.

There’s a separate Reddit post about this build as, with other users offering other potential solutions to the controller issue. But we are always happy to see more open solutions to hardware failures which keep interesting things like these out of the e-waste pile, or simply building NanoLeaf-inspired replicas from the ground up in the first place.

Heat pumps are great, because they pump heat around, and we often don’t want heat where it is. Need it somewhere else? Pump it! It’s great. It’s also a bit pricey if you’re buying new, but [Craftsman Chris] over on YouTube realized that the window air conditioning unit he found in a dumpster is, in fact, a heat pump. Normally it’s an air-source heat pump, but with a delightful series of hacks, he gets it automated and hooked into a ground loop in his latest YouTube video.

The heat sink is provided by a bunch of PEX tubing [Chris] buried in his back yard. After experimenting with using the water loop for cooling directly, he realized that pumping heat out of his house into the cold ground would go much better with a heat pump. That’s where the window A/C came in. After cleaning and servicing it, it was time to convert it to dump heat into water rather than outside air. To do that, [Chris] welded up a tank made of scrap metal around the existing heat exchanger. It’s designed for air, sure, but water takes its heat just fine. The nice thing about this is that by keeping the internals of the air conditioner mostly stock, he doesn’t let out any of the tasty, tasty CFCs that may be hiding inside.

Connecting this unit to his thermostat is equally hacky– he takes an old Programmable Logic Controller that looks fit to run a small factory, and hooks it to a single linear actuator to poke the A/C unit’s stock power button. Is it elegant? No. Does it work? Yes. Is it a hack? Indubitably!

We’ve seen window units pressed into whole-house A/C service before, but adding the water loop is a great hack. We saw a window A/C used as a ground-source pump before, too, but that was a Canadian project and so sensibly turned the machine around to provide heating for the maple mansion.

One of the most fun challenges in paleontology is determining characteristics of long-dead species like their behavior and body temperature based on nothing but some fossils and traces that are usually millions of years old. Something that has long vexed the paleontological community for example has been the question whether non-avian dinosaurs like the well-known Tyrannosaurus rex was cold- or warm-blooded, and if the latter, what temperature this was. Cue a recent study by [Randon J. Flores] et al. in Science Advances in which they seek to answer this question.

Although modern-day dinosaurs in the form of birds are all warm-blooded – meaning capable of regulating their body temperature – species like crocodiles, who also lived alongside non-avian dinosaurs, are cold-blooded and have to cycle between sun-basking and a cool dip in a nearby river to maintain their body temperature.

By looking at the temperature-dependent formation of carbonate clumped isotopes in three T. rex teeth from the Late Cretaceous Hell Creek Formation, they were able to deduce that these dinosaurs had a body temperature of 36.3 ± 2.5°C, comparable to modern-day endotherms. This was also much higher than that of contemporary crocodilian teeth found in the same area.

When popular dinosaur movies like Jurassic Park showed T. rex and other non-avian dinosaurs as being active, warm-blooded hunters, this was pretty much based on cutting-edge science at the time. Fortunately for its creators, later paleontological findings have largely confirmed that portrayal, although these days non-avian dinosaurs have often gained more feathers and other details – even outside of feathered theropods that became birds – that were absent in these early 90s reconstructions.